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Located in
Elk Grove Village, IL, USA

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Using the highest quality Foam materials, SRP manufactures custom foam fabrication products for Gasketing, Cushioning, Sealing, Shock Absorption, and Vibration Control. From applications requiring a simple gasket, to heat shielding, insulating, chemical resistance, weather resistance, you name it, we have a solution for your product. We also provide laminating and slitting technologies to make your product better performing and more efficient. SRP works with leading manufacturers in the Foam industry including; Rogers Corporation, Armacell, Saint Gobain, Rubberlite, Nitto Denko, and Griswold.

Here is a list of common materials we convert for foam fabrication services:

Microcellular Urethane Foam 

We work with a variety of cellular urethane foams, but our go to is PORON® micro cellular urethane. PORON® urethane has excellent compression set resistance, which enables durable, long-term performance for gasketing, sealing, and cushioning.

Open Cell Polyurethane Foam 

Flexible open cell polyurethane foam is an extremely versatile flexible material. Polyurethane can address a wide range of application requirements from vibration control in speakers to medical equipment packaging.

Cross-Linked Polyethylene Foam 

Cross-linked polyethylene foam is an aesthetically pleasing material that provides a wide range of performance benchmarks. Volara™, Fuzion™, Plastizote™, Microcell™ and Vizion branded cross-linked polyethylene foam can be laminated a pressure sensitive adhesive and die-cut for use in a variety of applications across many industries. 

Crushed Cellular Foam

Crushed foam has superior resistance to heat and chemicals allows stable and consistent performance over long periods of time. A wide range of types are available depending on usage, from flame retardant to soft or high-compression. The superior performance of crushed foam can be found in industries and products from the automotive industry to home appliances.

Closed Cell EVA Foam 

Closed cell EVA foam is used in a variety of industrial and commercial gasket and sealing applications. EVA foam exhibits good mechanical strength, excellent chemical resistance, high buoyancy, low water absorption, good acoustic properties, and is extremely lightweight. 

Silicone Foam 

We work with a variety of silicone foam materials, but our go to is BISCO®. Enormously versatile and always in demand, Rogers’ collection of BISCO® silicone materials has been specifically developed for use in a wide range of heat shielding and insulating applications.

SRP provides creative die-cutting solutions through our extensive manufacturing capabilities. Foam and Sponge can be converted to your exact specifications to create unique, performance-enhanced components that solve difficult application problems. Using our advanced laminating system, Pressure Sensitive Adhesive can be applied to all materials. Our experienced problem solvers will work with you to create the perfect solution.